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Case Studies

Operations: Operations Intervention

  Engagement   Challenges   Approach   Results

$250 Million Manufacturer of Wire Harnesses and Electrical Components, Mexico

  • The manufacturer's parent company in North America was experiencing financial difficulty
  • Led to operational issues for the manufacturer such as interrupted material flow from vendors and labor disputes
Performed a manufacturing 'intervention' which included:
  • A parts bank build
  • Improved throughput
  • Identification and production acceleration of alternate supply source
  • Identified customer owned tooling and equipment requirements for manufacturing transition
  • Coordinated logistics for material transport and storage at regional locations
  • Eliminated risk to customers assembly operations by improving material levels, systems and throughput
  • Coordinated the outsourcing of manufacturing processes
  • Reduced overall time and risk requirements
  • Stabilized production systems