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Case Studies

Operations: Advanced Planning & Development

  Engagement   Challenges   Approach   Results

Multi-Million Dollar Manufacturer of Cast Aluminum Oil Pans and Cylinder Heads

  • A supplier to one of BBK's client's plants was in the ramp of production of new oil pans, upper and lower manifold covers and engine heads, and was transitioning production to a new state of the art facility
  • Throughput problems at the new facility put the customer's supply requirements at risk
  • Implemented a material control system to identify WIP and finished goods in a more efficient manner as well as reduce the in process volume of material
  • Prepared an assessment identifying various quality issues and a plan for addressing product quality
  • Assisted in project planning and execution of installation of new casting and process equipment
  • Prepared risk analysis identifying potential financial and operational risks to supply
  • BBK's client was able to negotiate an agreement with the Receiver to operate Ion during an orderly wind down
  • Production and quality were protected and an interruption in supply was avoided